MiningCase Study 03

Tailings Dam Failure Risk Monitoring

This case study focuses on AI-powered monitoring of tailings dams to ensure structural safety and stability. It involves continuous analysis of critical parameters such as seepage flow, pore pressure, and deformation patterns.

Summary

This case study highlights the monitoring of a tailings storage facility at a copper mine facing risks due to high rainfall and geological activity. Traditional inspection methods failed to detect critical warning signs like rising pore pressure and seepage trends. OctaSense implemented an AI-driven monitoring system with real-time sensors and predictive models, enabling early detection of internal erosion and potential failure risks, allowing timely intervention and ensuring safety and regulatory compliance.

Background & Context

This case study focuses on a tailings storage facility (TSF) at a copper mine located in a high rainfall and tectonically active region. The dam stored approximately 180 million tonnes of tailings and had shown signs of elevated pore pressure in certain sections. Traditional monitoring methods, including periodic inspections and manual readings, failed to identify risk trends, increasing the potential for catastrophic failure. The deployment of continuous AI-powered monitoring enabled early detection of internal risks such as piping and seepage anomalies, significantly improving safety and decision-making.

Sensor Deployment

Turbidity Sensors
4 units in seepage collection channels to detect fine particle migration — the earliest indicator of piping failure initiation.
Key Outcomes & Results
Early detection enabled controlled drawdown of the TSF pond — averting potential failure
11 weeks earlier
Seepage Anomaly Detection
Deployment Snapshot
Location
Latin America, Chile
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